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What is the OV80i System?

This page introduces the OV80i Overview.ai’s advanced industrial AI vision system highlighting its core capabilities, technical specifications, and practical applications in high precision manufacturing environments.

System Overview​

What Is the OV80i?​

The OV80i is a high performance industrial AI vision system designed for real time defect detection, classification, and inspection. It excels at identifying subtle visual defects such as micro scratches, misaligned labels, or missing components that traditional vision systems often miss.

Powered by AI​

Equipped with a high resolution SONY IMX334 sensor and an NVIDIA Orin NX processor, the OV80i runs deep learning models directly on the edge. It provides consistent results with minimal retraining, even across varied parts and challenging inspection tasks.

Designed for the Factory Floor​

Built to operate reliably in demanding industrial conditions, the OV80i features robust construction, CE/FCC certification, and IP40-rated ingress protection. It integrates easily with existing systems using industrial I/O and networking standards.

Fast Setup​

A browser based UI and recipe builder enable users to go from installation to inspection in under an hour no coding required.

Technical Specifications​

Imaging​

  • Sensor: SONY IMX334 (8 MP, 1/1.8", rolling shutter, color, 30 fps)
  • Lens: Compatible with C-mount lenses
  • Image Processor: Color debayering, white balance, sharpness, brightness, and dark noise correction
  • Synchronization: Free-run, hardware or software trigger

AI Compute​

  • Processor: NVIDIA Orin NX
  • CPU: 6-core Cortex A78AE (64-bit ARM)
  • GPU: 1024-core Ampere with 32 Tensor Cores
  • Memory: 8 GB 128-bit LPDDR5
  • Storage: 256 GB NVMe SSD

I/O & Connectivity​

  • Network: 1 × Gigabit Ethernet (10/100/1000 Base-T)
  • Digital I/O: 1 × trigger in, 2 × inputs, 2 × outputs
  • USB: 1 × USB 3.0 Type-A, 1 × USB 3.0 Type-C
  • Display Output: None

Power & Physical​

  • Input Voltage: 19–24 VDC (Max 18 W, Typ. 15 W)
  • Dimensions: 121 × 78 × 49.31 mm
  • Weight: ~700 g (1.5 lbs)
  • Operating Temp: 0–45° C
  • Certifications: CE, FCC
  • Ingress Protection: IP40

Key Advantages​

  • High-Resolution AI Detection: Detects low-contrast and irregular defects with deep learning models.
  • Edge Inference: No cloud dependency processing happens directly on the device.
  • Flexible Integration: Works with PLCs, digital I/O, and standard industrial protocols.
  • Scalable: Easily added to multi-camera setups for broader inspection coverage.
  • User-Friendly: Set up and manage inspections via a browser-based recipe builder.

Use Cases​

Defect Detection & Quality Control​

  • PCB Inspection: Identifies missing or misaligned components and soldering issues.
  • Cap Classification: Sorts by shape, color, or print quality.
  • Scratch Detection: Flags surface imperfections across reflective or textured surfaces.

Alignment & Placement​

  • Pick & Place Guidance: Enhances robotic precision in assembly.
  • Label Alignment: Validates orientation and placement of product labeling.

Identification & Verification​

  • Barcode Presence: Verifies that barcodes are readable and correctly placed.

Sorting & Filtering​

  • Trigger-Based Sorting: Automatically activates mechanical sorters based on inspection results.
  • Edge & Blob Filtering: Targets specific shape-based criteria in inspections.

Data & Traceability​

  • Real-Time Logging: Enables analytics, traceability, and continuous improvement across production.

Measurement & Counting​

  • Counting: Tracks components and products with high accuracy.
  • Measurement: Validates product dimensions in line with specs.

System Architecture​

Vision Pipeline​

From image capture to AI inference and output control, the OV80i’s processing pipeline is optimized for sub second decision making in dynamic production environments.

Node-RED Integration​

Native Node-RED support allows for custom workflows and direct integration with industrial control systems, databases, or cloud platforms.

Access Control & Recipe Management​

  • Multi-User Roles: Define Engineer, Supervisor, and Operator roles.
  • Recipe System: Easily store and switch between different inspection models for various product lines.

🔗 Related Resources​